Key Components of a Solar Hot Water System & How They Work

Solar hot water systems offer a sustainable solution for your household’s water heating needs, harnessing abundant Australian sunshine to reduce energy bills and lower carbon emissions. These systems comprise several essential components working together to capture, transfer and store solar energy efficiently.

A complete solar hot water system consists of solar collectors (either flat plate or evacuated tubes), a storage tank, circulation systems, and backup heating elements to ensure hot water availability year-round regardless of weather conditions. The collectors, typically mounted on north-facing roof sections, absorb solar radiation and transfer this heat to water circulating through internal pipes.

The storage tank and circulation components are equally important for system performance. While active systems use pumps to move water or heat transfer fluid between collectors and tanks, passive thermosiphon systems rely on natural convection. Most Australian installations also include temperature sensors, controllers and valves that optimise operation and provide crucial safety features to prevent overheating or freezing.

The Core Components

Solar hot water systems transform sunshine into thermal energy to heat water for residential and commercial use. These systems rely on several key components working together to efficiently capture, transfer and store solar energy.

Solar Collector

Solar collectors are the primary components that capture solar radiation and convert it into heat. These devices are typically installed on rooftops where they receive maximum sun exposure throughout the day.

Flat-plate collectors are the most common type used in Australian homes. They consist of a weatherproofed box containing a dark absorber plate covered with tempered glass. The dark surface absorbs solar energy and transfers heat to fluid passing through attached tubes.

Evacuated tube collectors offer higher efficiency, particularly in cooler climates. These collectors feature parallel rows of transparent glass tubes, each containing an absorber plate within a vacuum. The vacuum layer provides excellent insulation, reducing heat loss during colder weather.

Unglazed collectors are simpler systems often used for pool heating, where lower temperatures are acceptable. They’re typically made of UV-resistant plastic or rubber materials.

Storage Tank

Storage tanks maintain heated water until needed, serving as the thermal battery of the system. Well-insulated storage tanks are crucial for retaining heat overnight or during cloudy periods.

Most residential systems use tanks ranging from 150 to 300 litres, depending on household size and hot water requirements. Commercial applications may require significantly larger capacity.

The tank’s insulation quality directly impacts system efficiency. Premium systems feature tanks with polyurethane foam insulation at least 50mm thick, minimising heat loss to less than 1°C per day.

Many modern tanks incorporate a heat exchanger, which allows the solar-heated fluid to transfer thermal energy to domestic water without mixing. This design is particularly common in frost-prone regions of Australia.

Some systems include an electric or gas booster element within the tank to ensure hot water availability during extended periods of limited sunshine.

Piping and Insulation

The piping network connects solar collectors to the storage tank, forming the circulatory system. High-quality copper pipes are standard for Australian installations due to their excellent thermal conductivity and durability.

Proper insulation of pipes is essential to maintain efficiency. All external piping should be wrapped with weatherproof, UV-resistant insulation at least 13mm thick to prevent heat loss during transfer.

For optimal performance, pipe runs should be kept as short and direct as possible. Each additional metre of piping can reduce system efficiency by approximately 2-5%, particularly in colder regions.

Expansion tanks are often incorporated into the piping system to accommodate the expansion of heated fluid and maintain appropriate pressure levels throughout the system.

Pump

Circulation pumps move the heat transfer fluid between collectors and storage tanks. These small but critical components ensure efficient heat distribution throughout the system.

Most residential systems use low-power pumps drawing between 25-40 watts, making them quite energy-efficient. Premium models incorporate variable speed functions that adjust flow rates based on temperature differentials.

Pumps for solar thermal systems must be designed to handle high temperatures, often up to 120°C. They typically feature special seals and components that resist degradation from constant temperature fluctuations.

In areas prone to power outages, some systems incorporate photovoltaic-powered pumps that operate independently from the grid. This ensures continued circulation whenever the sun is shining.

Controller

The controller serves as the system’s brain, monitoring temperatures and managing fluid circulation. This electronic component uses temperature sensors at the collector and tank to determine when to activate the pump.

Most controllers feature differential temperature control, activating circulation when the collector temperature exceeds the tank temperature by a preset amount (typically 5-8°C). The pump deactivates when this differential falls below 2-3°C.

Advanced controllers offer additional features like freeze protection, overheating prevention, and holiday modes. Some systems include data logging capabilities that track performance metrics and enable remote monitoring via smartphone apps.

Modern controllers can integrate with home automation systems, allowing homeowners to optimise hot water production based on usage patterns and weather forecasts. This smart functionality can improve efficiency by 10-15% compared to basic control systems.

System Types and Design Considerations

Solar hot water systems come in various configurations to suit different climates, building types and household needs. The right system design can significantly impact energy savings and performance reliability.

Active and Passive Systems

Active solar hot water systems use electric pumps and controllers to circulate water or heat transfer fluid between the collector and storage tank. These systems offer precise control and can function effectively even in cooler Australian climates like those found in WA’s Southwest. Active systems typically include freeze protection mechanisms, making them suitable for regions that experience occasional frost.

Passive systems operate without pumps or controllers, instead relying on natural convection (thermosiphon principle) to circulate water. They’re generally more affordable and reliable due to fewer moving parts. Passive systems work exceptionally well in warm climates.

Key differences:

  • Active systems: Higher installation cost, greater control, better freeze protection
  • Passive systems: Lower maintenance, no electrical requirements, simpler design

System Design and Energy Efficiency

Optimal system design considers household size, hot water usage patterns, roof orientation and available space. North-facing roof installations (in Australia) typically provide maximum solar gain, though northwest or northeast orientations can also be effective.

Collector size should match household requirements—approximately 1.5m² of collector area per person for efficient operation. Oversized systems may suffer from overheating issues while undersized systems won’t meet demand.

Storage tank capacity is equally important. For most Australian households, 50-80 litres per person represents the sweet spot between adequate supply and system efficiency.

Energy efficiency can be maximised through:

  • Proper insulation of tanks and pipes
  • Short pipe runs to minimise heat loss
  • Timed boosting during non-peak electricity periods
  • Regular maintenance and cleaning of collectors

Smart controllers can further optimise system performance by adjusting circulation based on weather conditions and usage patterns.

Looking to Learn More? Contact Eurosun today

Ready to harness the sun’s energy for your hot water needs? Eurosun is Perth’s trusted provider of high-quality solar hot water systems.

Our team of qualified technicians specialises in the installation, maintenance, and repair of all solar hot water components discussed in this article. We understand the unique climate conditions of Western Australia and can recommend the most efficient system for your home.

We offer on-site consultations to assess your household’s hot water requirements and determine the optimal system configuration. Our experts can explain how collectors, storage tanks, circulation systems, and controllers work together to maximise your energy savings.

Making the switch to solar hot water can reduce your energy bills significantly. With government rebates still available, there’s never been a better time to invest in a solar hot water system.

Book your consultation today and join thousands of satisfied Perth homeowners enjoying the benefits of clean, renewable hot water.